Made in India · Built for Indian factories

The intelligence layer for Indian manufacturing.

Sensors, MES, digital twins and AI co-pilots for manual & semi-automated floors. MSME-priced. Live in 2–6 weeks.

Book a shop-floor audit See the platform

Engineering & partner experience: Bharat Forge · JSW Steel · Bosch · Unilever · Eureka Forbes

Machine M-07 · Retrofit in progress
STREAMING
Runtime today
6h 12m
Cycle time
41.2s
Downtime risk
Med
0M
MSME units across India — the base global software ignores.
IBEF / MSME Ministry, 2026
$0B
India smart-manufacturing market, 2025 → $21.5B by 2034.
IMARC Group, 2025
~0%
Productivity headroom Industry 4.0 unlocks.
NITI Aayog, 2025
0%
CAGR of India's Industry 4.0 market through 2033.
Straits Research, 2025
The gap

Industry 4.0 was built for giants. Not for the factories that make India.

Priced out

Enterprise ERP/MES quoted in crores.

MSMEs spend <₹1 lakh/yr on software

Too slow

12–18 month rollouts that stall before ROI.

Xline: live in 2–6 weeks

Not built for India

No support for manual floors or legacy machines.

Retrofit-first by design

Operating blind

Decisions on gut-feel, across silos.

~30% productivity left on the floor

One signal in. Decisions out.

Floor data → Xline modules → Actions

Your floor
Machines + Operators
2,140 signals/min
Xline IMS
FMAStation & bottleneck intel
Digital TwinFailure prediction
AI & AnalyticsQuality · cost · simulation
XBase ERPInventory · BOM · purchase
Decisions · live
Action feed AUTO
PURCHASE Reorder 2.4T CR steel coil Stock covers 3.2 days at current run-rate
₹4.1L PO drafted
MAINTENANCE M-07 spindle bearing — service now Failure probability 67% within 12 days
↓ 9h downtime avoided
QC ALERT ST-3 rejections rising Top defect: weld porosity · last 2 shifts
4.1% → sampling ↑
OPTIMIZE Line A re-balanced Takt matched to order book
+9% throughput this shift
Services portfolio

Engagements that pay for themselves.

Deployed on your floor. Integrated with Tally, SAP, Excel. Measured in throughput, scrap and downtime.

Factory Co-pilot

AI that turns floor signals into next-best actions for supervisors, QA and leadership.

Plan vs actualTop 5 blockersAuto shift report

Xline Base — MES + ERP

Planning, BOM, assembly MES, inventory and quality — without enterprise complexity.

BOM engineInventoryQuality

Xline FMA

Floor monitoring for manual & semi-auto lines — where machines don't tell the full story.

Station trackingBottlenecksAssembly OEE

Retrofit IIoT

Sensors + edge device for legacy machines with no PLC. Live data from dumb floors.

Clamp · vibrationOffline-resilient

Digital Twin — Maintenance

Predicts failure, recommends action, cuts unplanned downtime. MTBF up.

Failure prediction↓ Downtime

AI Defect Detection

Vision QA for fabric, metal, PCB and assembly — trained on your defects.

Defect classesQuality heatmaps

AR Catalogue & Training

Real-scale machine visualization, exploded views and SOP walkthroughs.

3D walkthroughSOP training

CXO Command Centre

One live view: production, quality, maintenance, inventory, cost-per-unit.

OEE trendsCost/unit

Custom Engineering

Mechanical design, embedded, IoT product architecture, warehouse ERP.

CADEmbeddedWarehouse ERP
The opportunity

India's smart-manufacturing wave is compounding now.

$13.1B market. 63M MSMEs. ~19% CAGR. PLI tailwinds. The demand exists — deployable intelligence doesn't. We fill that gap.

Where this is going

One modular Intelligent Manufacturing System.

Start with one layer. Switch on the rest as you grow.

01
XBase

Execution

  • BOM-centric planning
  • Inventory & purchase
  • Assembly-line MES
02
FMA

Floor Monitoring

  • Live operator tracking
  • Cycle-time & downtime
  • First Mile Assembly
03
Digital Twin + IIoT

Machine Intelligence

  • Predictive maintenance
  • Energy & OEE
  • Retrofit sensors
04
AI & Analytics

Decision Layer

  • Predictive quality
  • Defect detection
  • Custom LLMs
How we engage

Audit → ROI. Fast.

1

Audit

We walk your floor and price your bottlenecks.

Week 0
2

Deploy

Sensors + the right layer, live on one pilot line.

Week 1–4
3

Prove

Throughput, scrap, downtime — moved, on a dashboard.

Week 4–6
4

Scale

Across lines and plants, layer by layer.

Ongoing

Teams we've engineered for & partnered with

JSW Steel
Bharat Forge — Kalyani Group
Kalyani Steels Limited
Unilever
Synergy Chemtech
Steadfast Defence & Infra
Magnacore
JSW Steel
Bharat Forge — Kalyani Group
Kalyani Steels Limited
Unilever
Synergy Chemtech
Steadfast Defence & Infra
Magnacore
Veeline
Fanzart
Railingo
Al-Ittefaq Steel
V-urify
Starlight XR
Realment Labs
Veeline
Fanzart
Railingo
Al-Ittefaq Steel
V-urify
Starlight XR
Realment Labs
Built different

A floor that can't be measured becomes one that runs on data.

Retrofit sensors. A manufacturing-first execution layer. AI on top. Integrated with what you already run.

Why Xline

We don't compete with SAP and Siemens. We serve the 90% they ignore.

Global stacks assume clean data, stable internet and modern machinery. Indian floors have none of that. We engineer for it.

Retrofit-firstLegacy machines, manual floors. No rip-and-replace.
Weeks, not yearsMinimal hardware. Low training burden.
MSME economicsEvery module ties to throughput, scrap or downtime.
Capability
Legacy I4.0
Xline
Built for manual floors
✕
✓
Time to go live
12–18 mo
2–6 wks
Entry cost
₹ Crores
MSME-priced
Legacy machines
✕
✓
Offline-resilient
✕
✓
Pay as you grow
✕
✓

Your floor is generating data right now. You're just not reading it.

Free shop-floor audit. We price your bottlenecks — and show what 2–6 weeks of Xline changes.

Book a shop-floor audit contact@xlinesystems.com

Let's talk about your floor.

Downtime, scrap, no visibility, manual tracking — tell us. Reply within one business day.

Emailcontact@xlinesystems.com
Webxlinesystems.com
Based inMaharashtra, India